1.Design Objectives
Build an intelligent production system around six core dimensions: intelligent production planning and scheduling, collaborative production, interconnection of equipment, resource management, quality control, and decision support. Realize digital and intelligent control of the whole process from waste oil recycling, pretreatment, catalytic cracking, refining blending to finished product testing, and ensure high efficiency, green production and product quality compliance.
2.System Architecture
Construct a five-level integrated architecture including perception, transmission, control, application and decision-making layers. Equipped with perfect production standard system and information security protection system, connect the whole data chain from bottom equipment perception to top decision analysis, and realize seamless connection of all production systems and processes.
3.Full-process Production Monitoring
Realize visual monitoring and human-computer interaction of the whole production process of waste oil regeneration. Establish a production database, collect process parameters, equipment status, material consumption and quality data in real time, and transmit them to relevant departments to realize dynamic adjustment and optimization of production operation and quality control.
4.Intelligent Production Scheduling
Formulate production plans according to waste oil supply, equipment capacity and market orders, decompose scheduling instructions intelligently. Track production progress and resource status in real time, allocate human, material and equipment resources reasonably, and ensure stable and continuous production.
5.Intelligent Alarm Management
Set up an alarm system for abnormal process parameters, equipment operation and raw material quality. Automatically filter invalid alarms, provide quick operation guidance for operators, analyze alarm data statistically, and improve production stability.
6.Intelligent Energy Management
Realize real-time metering of water, electricity, gas and other energy media, count energy consumption by process and equipment, generate energy reports and conduct comparative analysis. Identify high energy consumption links, issue early warnings for abnormal consumption, and reduce unit product energy consumption.
7.Integrated Equipment & Quality Management
Realize the whole life cycle management of production equipment, including daily maintenance, intelligent inspection and fault early warning, to improve equipment utilization rate. Conduct full-link quality control from raw material inspection, intermediate process testing to finished product detection, and realize traceability of quality problems.
8.Benefits
Achieve multi-dimensional value including improved management efficiency, optimized economic benefits and positive social benefits. Shorten R&D and production cycles, reduce operation and energy costs, improve product qualification rate and equipment utilization rate; realize resource utilization of waste oil, reduce environmental pollution, and assist the dual-carbon strategy.